Design, Engineering & Commissioning of Copper Cathode Project (1,200 MT/A)

Client: Mangalmurti Metachem LLP Location: Ahmedabad, Gujarat, India Execution: Full Core Engineering, Assembly Supervision, and Hot Commissioning Capacity: 1,200 MT/A

Sector of Activity

Specialty Electrorefining Architecture

Execution Model

Full Core Engineering, Assembly Supervision, and Hot Commissioning

Production Capacity

1,200 MT/A

Primary Feedstock

Secondary Copper Scrap & Crude Copper

Output Specification

LME Grade-A Quality Copper Cathodes

Project Status

Completed & Commissioned

Commercial Challenge & Objectives

The client sought to establish a highly efficient, commercial-grade electrorefining facility in Gujarat with a designated annual capacity of 1,200 MT. The primary commercial objective was to engineer a robust, continuous electrochemical production core capable of maximizing metal extraction yields, maintaining LME-grade cathode purity standards, and minimizing structural footprint to keep upfront capital expenditure (CapEx) highly optimized.

Core Process Engineering Scope

Proventus Valuetech isolated and engineered the high-value metallurgical core of this facility:

Core Process Architecture

Formulating precise Process Flow Diagrams (PFDs), detailed Piping and Instrumentation Diagrams (P&IDs), and mass-energy balances tailored to a 1,200 MT/annum electrorefining profile.

Electrorefining Circuit Optimization

Sizing, mechanical configuration, and electrochemical dynamics modeling for the electrolytic cells, high-efficiency busbar layouts, and specialized electrolyte circulation loops.

Detailed Mechanical & Electrical Package

Delivery of 3D digital cell house spatial models, core process piping designs, and instrumentation layouts for real-time current density and temperature monitoring.

Project Delivery Mode Execution

Turnkey Core Engineering & Commissioning

Acting as the primary technology and engineering execution partner, Proventus Valuetech managed the project through its entire lifecycle from initial blueprint to final handoff. Our team directed the procurement scoping for specialized cell house components and rectifiers, supervised on-site erection mechanics, resolved complex process piping interfaces, and executed final hot commissioning protocols to deliver an operational facility.

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